Generac 004917-5 Manuale Utente

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Installation and
Owner’s Manual
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!!
DANGER
This manual should
remain with the unit.
Liquid-cooled, Prepackaged
Standby Generators
Model Number
004917-5
27 kW NG, 30 kW LP Vapor
Not intended for use in life-support applications.
!
!
Vedere la pagina 0
1 2 3 4 5 6 ... 47 48

Sommario

Pagina 1 - Owner’s Manual

Installation andOwner’s ManualDEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!!DANGERThis manual shouldremain with the unit.Liquid-cooled, Prepackaged

Pagina 2 - 1-800-333-1322

8 Generac®Power Systems, Inc.NOTE:Port 1 is for NG only and Port 2 is for LP vaporonly. No provision for dual fuel has been made.Serious injury or dam

Pagina 3 - Power Systems, Inc. 1

Generac®Power Systems, Inc. 9Only qualified, competent installation contractors orelectricians thoroughly familiar with applicablecodes, standards and

Pagina 4 - WARNING:

10 Generac®Power Systems, Inc.• Allows the LOAD circuits to be connected to onlyone power supply at a time.• Prevents electrical backfeed between the

Pagina 5 - EXPLOSION HAZARDS

Generac®Power Systems, Inc. 11Failure to connect the generator neutral prop-erly will result in unbalanced line-to-neutralvoltages. Resulting high vol

Pagina 6

12 Generac®Power Systems, Inc.• Spilled electrolyte is to be washed down with anacid-neutralizing agent. A common practice is touse a solution of one

Pagina 7 - 1.7 ENGINE PROTECTIVE DEVICES

Generac®Power Systems, Inc. 132.11.7 ELECTRICAL SYSTEMMake sure the generator is properly connected to anapproved earth ground and/or ground rod.Make

Pagina 8 - 1.9 LIFTING THE GENERATOR

14 Generac®Power Systems, Inc.3.2.2 FAULT INDICATOR LEDThis LED goes ON when one or more of the followingengine faults occurs and when engine shuts do

Pagina 9 - 1.12 RECONFIGURING THE FUEL

Generac®Power Systems, Inc. 15Section 3 - OperationQUIETSOURCE™Liquid-cooled 30 kW Generators5. Reduce load to 3/4, 1/2, 1/4 and no load.Decrease the

Pagina 10 - QUIETSOURCE

16 Generac®Power Systems, Inc.4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES A. EVERY THREE MONTHS1. Check battery state of charge and con

Pagina 11 - 2.4 BASIC STANDBY ELECTRIC

Generac®Power Systems, Inc. 174.4.3 ENGINE COOLANTCheck coolant level in coolant recovery bottle. SeeSpecifications, Section 1.10.• Add recommended co

Pagina 12

Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the standbygenerator set product line by Generac Power Systems. Every ef

Pagina 13 - 2.10 BATTERY INSTALLATION

18 Generac®Power Systems, Inc.7. Start engine and check for oil leaks.Figure 4.2 - Oil Filter4.5.11 CHANGING THE ENGINE AIR CLEANERTo replace the engi

Pagina 14

Generac®Power Systems, Inc. 194.6.2 BATTERYAll lead-acid storage batteries discharge when not inuse. Refer to specific instructions and warnings thata

Pagina 15 - COMPONENTS

20 Generac®Power Systems, Inc.Section 4 — MaintenanceQUIETSOURCE™Liquid-cooled 30 kW Generators4.7 SCHEDULED MAINTENANCEFollowing is a recommended mai

Pagina 16 - ADJUSTMENTS

Generac®Power Systems, Inc. 21Section 4 — MaintenanceQUIETSOURCE™Liquid-cooled 30 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level 4TasksRecom-

Pagina 17 - 3.7 WEEKLY EXERCISE CYCLE

22 Generac®Power Systems, Inc.Section 4 — MaintenanceQUIETSOURCE™Liquid-cooled 30 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level 4TasksRecom-

Pagina 18

Generac®Power Systems, Inc. 23Section 5 — TroubleshootingQUIETSOURCE™Liquid-cooled 30 kW GeneratorsTROUBLESHOOTING POINTSPROBLEM CAUSE CORRECTIONEngin

Pagina 19 - OPERATOR CAN PERFORM

BRUSH ASSEMLY (GENERATOR)AUTOMATIC VOLTAGE REGULATORBULKHEAD CONNECTOR 1 (ENGINE)CIRCUIT BREAKER (EXCITATION)FUSE, BAT. POWER (15A AGC TYPE)CIRCUIT BR

Pagina 20 - IL FILTE

Generac®Power Systems, Inc. 25LEGEND [CONT.]:J-2 -LOS -SM -JB -WLS -HCT -J-1 -IM -IC -ELEC. GOVERNOR ACTUATORGROUND (SENSING/LOW AMP)GROUND (POWER/

Pagina 21 - 4.6.4 BATTERY REPLACEMENT

26 Generac®Power Systems, Inc.Section 6 - Electrical DataQUIETSOURCE™Liquid-cooled 30 kW GeneratorsElectrical Schematic — Engine — Drawing No. 0E6200-

Pagina 22 - 4.7 SCHEDULED MAINTENANCE

Generac®Power Systems, Inc. 27Section 6 - Electrical DataQUIETSOURCE™Liquid-cooled 30 kW GeneratorsElectrical Schematic — Engine — Drawing No. 0E6200-

Pagina 23 - Section 4 — Maintenance

Table of ContentsQUIETSOURCE™Liquid-cooled 30 kW GeneratorsGenerac®Power Systems, Inc. 1INTRODUCTION...IF

Pagina 24

CONTACTORWIREHARNESS75616ENGINEFOOT2434140167653591317128181643BLOCKENGINE30TO44353433633444222203238183120TOSTARTERSTARTER BOLTTOBLOCKENGINE18TO11112

Pagina 25 - TROUBLESHOOTING POINTS

ITEM PART NO. QTY. DESCRIPTION1 0E5822 1 BASEFRAME, WELDMENT 3.0L FORD2 052860 4 NUT FLANGED HEX M12-1.753 052251 4 DAMPENER VIBRATION 40 BLUE4 052257

Pagina 26 - Section 6 - Electrical Data

30 Generac®Power Systems, Inc.STATES FOAM IS ON NEAR SIDESTATES FOAM IS ON FAR SIDE3717LATCH DETAIL3013134383234518274042SEE LATCH7DETAIL25"B&quo

Pagina 27

Generac®Power Systems, Inc. 31ITEM PART NO. QTY. DESCRIPTION1 0E8418 1 DUCT INTAKE MID AL2 0E8414 1 DUCT DISCHARGE RH AL3 0E8413 1 DUCT DISCHARGE LH A

Pagina 28

32 Generac®Power Systems, Inc.Section 7 - Exploded Views and PartsQUIETSOURCE™Liquid-cooled 30 kW GeneratorsControl Panel — Drawing No. 0E7118-K

Pagina 29 - CONNECTOR (C1)

Generac®Power Systems, Inc. 33ITEM PART NO. QTY. DESCRIPTION1 0E7195 1 CONTROL BOX HSB2 0E7196 1 COVER FRONT PANEL HSB3 0E7197 1 COVER TOP PANEL HSB4

Pagina 30

4857682461602558WIRE663164353963363032GROUND396517161819& REPLACE86355354432423855612414516952560REMOVE8815788721474620494644433885364214742672814

Pagina 31 - Power Systems, Inc. 29

ITEM PART NO. QTY. DESCRIPTION1 0E6201 1 ENGINE 3.0L FORD (FD) (MAKE)2 0E8824 2 STAMPING ENG FOOT 3.0L FORD3 0E8963 1 PULLEY CRANKSHAFT 3.0L FORDRD4 0

Pagina 32

2815525FRAME11109893212712124TO WATERPUMP617711520"A"3222424212TO "A"181314THERMOSTAT303329123334HOUSINGENGINETOTO3132Section 7 -

Pagina 33 - Power Systems, Inc. 31

ITEM PART NO. QTY. DESCRIPTION1 0E9947 1 RADIATOR R-IN,L-OUT 658X489X492 0E6340 1 VENTURI 3.0L FORD HSB3 0E8531 2 SIDE SUPPORT RADIATOR HSB4 0E6398 1

Pagina 34

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully before installing,operating or servicing this equipment. Become familiarwith this Owne

Pagina 35 - Power Systems, Inc. 33

38 Generac®Power Systems, Inc."B"31101642175917629323011291583613ROLEANER34332914TO "B"19262718434140204239Section 7 - Exploded Vi

Pagina 36 - Engine — Drawing No. 0F6836-A

Generac®Power Systems, Inc. 39ITEM PART NO. QTY. DESCRIPTION1 * --------- 1 WELDMENT MOUNTING BASE2 075580 1 FLANGE FUEL INLET3 0E7691 1 ASSY REGULATO

Pagina 37 - Power Systems, Inc. 35

40 Generac®Power Systems, Inc.3LOCKTIGHTLOCKTIGHT7151787618416LEADS529132119201410111230131Section 7 - Exploded Views and PartsQUIETSOURCE™Liquid-cool

Pagina 38 - Radiator — Drawing No. 0F6848

Generac®Power Systems, Inc. 41ITEM PART NO. QTY. DESCRIPTION1 0F1659A 1 ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)0F1657A 1 ROTOR 390 20KW 1P DIRECT HSB

Pagina 39 - Power Systems, Inc. 37

ITEM PART NO. QTY. DESCRIPTION1 0F0738 1 MUFFLER 7"X9"-(2)2"IN/2.5"OUT2 0F6258 1 PIPE MUFFLER OUT3 044149 2 GASKET EXHAUST RING4 0

Pagina 40

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 0E5193 1 PLATE AIR CLEANER ADAPTER2 0E0519A 1 ADAPTER CARBURETOR W/PVC CONN3 049226 4 WA

Pagina 41 - Power Systems, Inc. 39

44 Generac®Power Systems, Inc.Section 8 — Installation DiagramQUIETSOURCE™Liquid-cooled 30 kW GeneratorsInstallation Diagram — Drawing No. 0E8696

Pagina 42

Generac®Power Systems, Inc. 45Section 9 — NotesQUIETSOURCE™Liquid-cooled 30 kW Generators

Pagina 43 - Power Systems, Inc. 41

Part No. 0F6867 Revision 0 (05/31/05) Printed in U.S.A.Section 10 – WarrantyQUIETSOURCE™Liquid-cooled 30 kW GeneratorsGENERAC POWER SYSTEMS "TWO

Pagina 44 - Power Systems, Inc

Generac®Power Systems, Inc. 3• Inspect the generator regularly, and promptly repairor replace all worn, damaged or defective parts usingonly factory-a

Pagina 45 - Power Systems, Inc. 43

4 Generac®Power Systems, Inc.1.1 GENERATORThis equipment is a liquid-cooled, engine-driven gen-erator set. The generator is designed to supply elec-tr

Pagina 46

Generac®Power Systems, Inc. 51.6 GENERATOR FUEL SYSTEMThe unit has been factory tested and adjusted using anatural gas fuel system. If propane (LP) ga

Pagina 47 - Section 9 — Notes

6 Generac®Power Systems, Inc.Figure 1.6 - Low Coolant Level Sensor1.7.4 OVERSPEED SHUTDOWNThe engine control board receives AC frequency sig-nals from

Pagina 48 - WARRANTY SCHEDULE

1.10 SPECIFICATIONS1.10.1 GENERATOR SPECIFICATIONS1.10.2 ENGINE SPECIFICATIONSMake ..................

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